Hale HP Series Manuel d'utilisateur

1/8/04USER OPERATION ANDMAINTENANCE MANUALHP SERIESPORTABLE PUMPSPumpSerialNumberA Hale Pump is a quality product: ruggedly designed, accurately mach

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE10EQUIPMENT SPECIFICATIONSENGINE:MAKE: BRIGGS AND STRATTON VANGUARD™MODEL: 350447 SeriesTYPE:

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS11HP100 SERIES PERFORMANCE CURVEHP200 SERIES PERFORMANCE CURVE0 50 100 150 200GPM0204060801001201

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE12HP300 SERIES PERFORMANCE CURVEHP400 SERIES PERFORMANCE CURVE0 100 200 300 400 500GPM02040608010

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS13Note 1: Standard threads machined into the pump body and valve for the particular model. When

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE14Most of the controls and indicatorsnecessary for the operation of the pumpare located on the op

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS15the handle must be held in the downposition until the pump is primed.Once the pump is primed an

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE1610. RECOIL STARTER: The recoil starteris located on the engine behind theprotective grill. T

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS171/4 TURN BALL VALVE(SHOWN IN NORMALOPERATING POSITION)EXHAUST PRIMERVALVE ASSEMBLYEXHAUST PRIME

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE18Upon receipt of the pump from thefactory remove the pump and allaccessories from the shipping c

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS19Insert the bolts and secure in place withlockwashers and nuts provided.4. When the pump is mou

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE2

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE20suction fitting as required. When makingthis connection ensure there are aminimum of restricti

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS21operation the following items must bechecked.WARNING: DO NOT smokewhen filling fuel tank.WARNI

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE22pump into operation for thefirst time fill gearbox to properlevel with SAE 30 WeightDetergent o

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS236. CONNECT DISCHARGE HOSE: Afterconnecting discharge hose ensure thedischarge valve is closed

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE24STARTING PROCEDURES5The following procedures will befollowed to start the pump and establishwat

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS25For the "I" version, turn the key switchand release when the pump has started.6. PRI

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE266SHUTDOWN AND STORAGE PROCEDURESTo enhance pump life the followingprocedures shall be used whe

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS27Also, wipe the pump covers down with aclean damp cloth. If necessary use amild soap and water

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE287MAINTENANCE SCHEDULEMAINTENANCE INTERVALSTo prolong pump life and ensure reliable operation th

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS29The HP Series portable pumps aredesigned to provide years of reliableservice with a minimum of

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS3Table of Contents1 SAFETY ...

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE306. Remove oil level plug fromgearbox.7. Place funnel in oil fill fitting andslowly pour oil i

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS31WARNING: TO PREVENTACCIDENTAL STARTING whenservicing the engine or pumpalways disconnect thene

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE32General lnformationThis is a twin cylinder, overhead valve, air cooled engine. All drilled/tap

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS333. The oil drain fitting is a hex fittingwith a pipe plug. Use adjustablewrench to hold hex f

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE34check oil level. Refill crankcase asnecessary.9. Check area around pump for oilleaks.10. Ret

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS3513. Check area around pump for oilleaks.14. Return pump to storage area.DUAL ELEMENT AIR CLEA

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE36cartridge air dry thoroughly beforeusing.CAUTION: Petroleum solvents,such as kerosene, are not

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS377. Reinstall pre-cleaner and retainerring on cartridge.8. Reinstall foam pre-cleaner,cartridg

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE38this assembly every 50 hours of pumpoperation or monthly for cleaning andinspection.WARNING: T

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS3913. Return pump to storage oroperation.REPLACE SPARK PLUGSReplace the spark plugs every 100 ho

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE4

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE40REPLACE FUEL FILTERA clogged or dirty fuel filter canadversely affect engine performance.The fu

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS41Always remove the negative terminalfirst.3. Check the specific gravity of eachcell with a hydr

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE42Hale Products, Inc., herein referred to as “Hale”, warrants products of itsmanufacture to be fr

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS4311MOUNTING DIMENSIONS"X" SERIES PUMP MOUNTING DRAWINGSThe following pages contain dra

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE44"X" Series Pump Mounting Dimensions

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS45"X" Series Pump Base Mounting Hole Location Dimensions

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE46"X" Series Pump Control Panel Mounting Hole Location Dimensions

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS47"I" Series Pump Dimensions"I" SERIES PUMP MOUNTING DRAWINGSThe following pa

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE48"I" Series Pump Dimensions

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS4912ELECTRICAL WIRING DIAGRAMSHP and HP"X" Series Electrical Wiring Diagram

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS5 WARNING1. DO NOT run engine in an enclosedarea. Exhaust gases contain carbonmonoxide, an odorl

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE50HP"I" Series Electrical Wiring Diagram

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS51PARTS LIST13The following pages contain exploded views of the HP Portable, "X" Series

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE5263154 PL-1: HP SERIES PUMP COMPONENT IDENTIFICATION

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS53 PL-1: HP SERIES PUMP COMPONENT IDENTIFICATIONITEM PART NUMBER DESCRIPTION QTY UNIT545-4050-00

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE541830151436111727282924322321202231272829121310161011325711933116664892526PL-2: HP SERIES PORTA

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS55HP SERIES PORTABLE PUMP COVERS AND CARRYING HANDLESITEM PART NUMBER DESCRIPTION QTY UNIT1 064-6

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE56111012131415121617187854135692119201921

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS57HP200, HP300 AND HP400 PUMP ENDITEM PART NUMBER DESCRIPTION QTY UNIT1 604-0079-00-0 1/4 ODX.040

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE58PL-4: HP100 PUMP END AND GEARBOX1 018-8250-00-0 STUD-HP SERIES VALVE STOP M8 1.0 EA2 538-1450-

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS59ITEM PART NUMBER DESCRIPTION QTY UNITHP100 PUMP END AND GEARBOX9 041-0480-00-0 HP SERIES VALVE

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE65. DO NOT touch hot mufflers,cylinders, or fins as contact may causeburns.6. DO NOT place hands

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE603213121116151420181719182122171878165410PL-5: HP400 DISCHARGE MANIFOLD9

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS611 018-8250-00-0 STUD-HP SERIES VALVE STOP M8 2.0 EA2 218-0408-19-0 SCREW M4-.7X16 SOC.HD. LOCK

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE62321987654131011121415PL-6: HP300 DISCHARGE VALVE ASSEMBLY

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS63HP300 DISCHARGE VALVE ASSEMBLYITEM PART NUMBER DESCRIPTION QTY UNIT1 018-8250-00-0 STUD-HP SERI

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE646261817241671412112112345101112891315212220231211192517272829PL-7: HP SERIES PUMP EXHAUST PRIM

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS65ITEM PART NUMBER DESCRIPTION QTY UNITHP SERIES PUMP EXHAUST PRIMER ASSEMBLY1 604-0033-00-0 3/8

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE661323854PL-8: HP SERIES PUMP ENGINE MOUNTING9SERIAL NUMBERNAMEPLATE7610114111513712

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS67HP SERIES PUMP ENGINE MOUNTINGITEM PART NUMBER DESCRIPTION QTY UNIT1 210-0805-11-0 NUT M8-1.25

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE681928354101314101267161517161517ITEM PART NUMBER DESCRIPTION QTY UNITPL-9: INSTRUMENT PANEL ASS

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS6986866813569247101112131 044-0260-02-0 1/8 AIR VENT-NO CHECK 1.0 EA2 019-0560-06-0 FUEL VENT COU

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS713. Petroleum solvents, such askerosene, are not to be used to cleancartridge. They may causede

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE706736521489101211PL-11: OIL FILTER AND DRAIN ASSEMBLYITEM PART NUMBER DESCRIPTION QTY UNIT1 BAS

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS71PL-12: HP "X" SERIES MOUNTING HARDWAREITEM PART NUMBER DESCRIPTION QTY UNIT1 210-080

HP SERIESPORTABLE PUMPSUSER OPERATION AND MAINTENANCE8The HP Series Portable Pump lineprovides emergency services personnelaround the world with porta

USER OPERATION AND MAINTENANCEHP SERIESPORTABLE PUMPS9four folding handles. Other than thestowed position there are two otherpositions of the handles