AutoFill-E Tank Refill Control SystemInstaller / User GuideManual p/n: 029-0020-81-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Spring Mill
❑ Introduction10AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0Pressure Switch (10 PSI / 0.7 BAR)Also see Figure 3-1: “Pressure Switch Mounting”
11AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Introduction ❑A “FILL” required signal is then generated in the Class 1 Driver Module to begi
❑ Introduction12AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0Indicator LightThe BLUE indicator illuminates when the toggle switch is in the AUT
13AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Installer Installation and Calibration ❑3 InstallationRefer to drawings Plate #: 1024A and Pl
❑ Installer Installation and Calibration14AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0Figure 3-2: Control Panel Cutouts - Manual, AutoFill and
15AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Installer Installation and Calibration ❑Before mounting the display and adhering the label, i
❑ Installer Installation and Calibration16AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0AutoFill Selector Power Harness❑ Power Harness, 18” (0.5
17AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Installer Installation and Calibration ❑To reduce RF / EM interference, the relay assembly p
❑ Installer Installation and Calibration18AUTOFIll-E Installer / User Guidep/n: 029-0020-81-04 CalibrationBefore placing the AUTOFILL System into ser
19AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Operation ❑5 OperationThe AUTOFILL system should receive its power from the down side of the
NOTICE !Hale Products, Inc. (Hale) cannot assume responsibility for product failure result-ing from improper maintenance or operation. Hale is respon
❑ Operation20AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0CAUTION ! - continuedA “LOW LEVEL” CONDITION CAUSES INSUFFICIENT WATER FLOW FOR CAFSP
21AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Routine Maintenance ❑6 Routine MaintenanceWARNING!BEFORE BEGINNING ANY INSPECTION OR MAINTENA
❑ Routine Maintenance22AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0Notes______________________________________________________________________
23AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Troubleshooting ❑7 Troubleshooting7.1 TROUBLESHOOTINGTroubleshooting is described in the foll
❑ Troubleshooting24AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0Notes__________________________________________________________________________
Limited Warranty25Hale Products, Inc.Limited WarrantyExpress WarrantyEXPRESS WARRANTY: Hale Products, Inc. (HALE) hereby warrants to the original Bu
Hale Products, Inc.A Unit of IDEX Corporation700 Spring Mill AvenueConshohocken, PA 19428U.S.A. Telephone ...610-825-6300Fax .. ...
AutoFill-ETank Refill Control SystemInstaller / User GuideManual p/n: 029-0020-81-0Hale Products Inc. ◆ A Unit of IDEX Corporation700 Spring Mill A
Manual p/n: 029-0020-81-0, Rev. -BPrinted in U.S.A.© Hale Products, Inc. 2005All Rights ReservedContents8 Drawings / Manuals...
Contents PageTable of Contents ❑3AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0AutoFill-E Tank Refill Installer / User Guide1 Safety Precautions
Notes_________________________________________________________________________________________________________________________________________________
Notes_________________________________________________________________________________________________________________________________________________
Intelli-Tank Manual (106759) 021502 – 1 – Class 1Intelli-TankWater/foam tank level displayutilizing a 0-5 PSI transducerContents …………………………………………………..
Intelli-Tank Manual (106759) 021502 – 2 – Class 1The Intelli-Tank 4 light tank level is designed to display a liquid’s volume to aneighth of a tank le
Intelli-Tank Manual (106759) 021502 – 3 – Class 1When the unit is first powered up the LEDs will cycle on individually starting withthe EMPTY (bottom)
Intelli-Tank Manual (106759) 021502 – 4 – Class 1Miscellaneous indications:Condition LED 4 LED 3 LED 2 LED 1Invalid calibration AlternaFLASH AlternaFL
Intelli-Tank Manual (106759) 021502 – 5 – Class 1Intelli-Tank display The display requires a cutout as shown. The unit is water tight and maybe mount
Intelli-Tank Manual (106759) 021502 – 6 – Class 1Before mounting the display and adhering the label insure that the unit is situated correctly (TOPis
Intelli-Tank Manual (106759) 021502 – 7 – Class 1Power and GroundIt is imperative that a system utilizing Master and Remote tank level units connected
Contents - continued Page❑ Table of Contents4AUTOFIll-E Installer / User Guidep/n: 029-0020-81-03 Installation - continued3.4 Driver Module ...
Intelli-Tank Manual (106759) 021502 – 8 – Class 1Typical installation layout.
Intelli-Tank Manual (106759) 021502 – 9 – Class 1The Intelli-Tank display can be calibrated three different ways: 2-point (levelcalibration), 5-point
Intelli-Tank Manual (106759) 021502 – 10 – Class 1The unit will respond by flashing the two center LEDs the same number of timesas the desired calibra
Intelli-Tank Manual (106759) 021502 – 11 – Class 1Dimming the DisplayThe display can be dimmed by applying VIGN to pin 3 (Dim Display input). Toselec
Intelli-Tank Manual (106759) 021502 – 12 – Class 1RLLR LLRL 2 point calibrationRLLR LRLR 5 point calibrationRLLR RLLR 9 point calibrationRLLR LLRR Sel
Intelli-Tank Manual (106759) 021502 – 13 – Class 1Condition EvaluateBottom two LEDsalternate flashing.Unit fails self test,LED 1 flashing.Check transd
Intelli-Tank Manual (106759) 021502 – 14 – Class 1Condition EvaluateThe bottom twoLEDs are on andoccasionally they goout and the top twoflash and then
Intelli-Tank Manual (106759) 12-15-03 – 1 – Class 1 Intelli-Tank High current 4 light remote driver module with auto refill and alarm Contents
Intelli-Tank Manual (106759) 12-15-03 – 2 – Class 1 The Intelli-Tank Driver module utilizes the 1-wire data line to receive tank level information
Intelli-Tank Manual (106759) 12-15-03 – 3 – Class 1 When the unit is first powered up the lights will cycle on individually starting with the EMPT
5AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Safety Precautions ❑1 Safety PrecautionsIMPORTANT !THE HALE “AUTOFILL - E” TANK REFILL CONTROL
Intelli-Tank Manual (106759) 12-15-03 – 4 – Class 1 The auto-fill function will energize the fill output when the tank level is at or below ¾ and
Intelli-Tank Manual (106759) 12-15-03 – 5 – Class 1 Driver Module The module is water tight and can be mounted any place away from large RF noise
Intelli-Tank Manual (106759) 12-15-03 – 6 – Class 1 Typical installation Connector detail
Intelli-Tank Manual (106759) 12-15-03 – 7 – Class 1 Power and Ground It is imperative that the driver module and the Master tank level have a comm
Intelli-Tank Manual (106759) 12-15-03 – 8 – Class 1 Parameter Value Unit Input voltage +10 to +32 VDC Current nominal: No outputs active @
Intelli-Tank Manual (106759) 12-15-03 – 9 – Class 1 Condition Evaluate Bottom two lights alternate flashing. Master tank level display’s transdu
❑ Safety Precautions6AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0❑ The installer is responsible for observing all instructions and safety pre-
7AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Safety Precautions ❑❑ To prevent electrical shock always disconnect the primary power source b
❑ Safety Precautions8AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0Notes________________________________________________________________________
9AUTOFIll-E Installer / User Guidep/n: 029-0020-81-0 Introduction ❑2 DescriptionThe Hale AUTOFILL-E (Electric) Tank Refill Control System is a comp
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