Hale Master Intake Valve Manuel d'utilisateur

MASTER INTAKE VALVE11/1/98All Hale products are quality components: ruggedly designed, accurately machined, precision inspected, carefully assembleda

8MASTER INTAKE VALVEthreads are started. Apply Loctite #242or equal to the threads on the studs andinstall the7/16-14 UNC grade 5 zincplated steel nut

9MASTER INTAKE VALVELoctite #242 or equal and insert throughholes in the flange and thread intobottom opening of suction tubeextension. Torque cap scr

10MASTER INTAKE VALVEb. The relief valve mounting pad on theHale MIV valve body has 2-½ inch NPTfemale threads, install a 2-½ inch NPTthreaded pipe ni

11MASTER INTAKE VALVEFigure 6. Hale Air Bleeder Valve (ABV) InstallationNPT threaded hole in the bushing.4. Install the remaining ¼ inch NPT X3/8 inc

12MASTER INTAKE VALVE9. Install and tighten the retaining nut onthe valve body making sure the valveremains in the correct orientation.10. Install the

13MASTER INTAKE VALVE11. Determine location on the operatorpanel for the air bleeder valve and cutholes in the panel according to thedimensions shown

14MASTER INTAKE VALVE2. Connect the wiring harness from thepanel placard to the wiring harness fromthe gearbox adapter. The PackardWeatherPack end con

15MASTER INTAKE VALVE4. Open water supply valve and air bleedvalve. Fill suction tube until water flowsfrom air bleed. Close air bleed.5. Pressurize t

16MASTER INTAKE VALVEhead screws. Do not remove gearmotor-the drive pin could drop out. Rotategearmotor so circuit breaker is locatedtoward top. Apply

17MASTER INTAKE VALVEWARNING: Per NFPA1962 requirements,large diameter hose used to supply apumper from a hydrant or anotherpumper shall be connected

MASTER INTAKE VALVEiTable of ContentsSECTION PAGE1 SAFETY ...

18MASTER INTAKE VALVE2. To open valve, push toggle switch(figure 8 A) to the OPEN position andhold until the green OPEN indicatorlights. If apparatus

19MASTER INTAKE VALVEGREENLAMPREDLAMPAMBERLAMPTOGGLESWITCHFigure 8. Master Intake Valve Panel PlacardsC. MANUAL OPERATED VALVEA. ELECTRIC OPERATED

20MASTER INTAKE VALVEAfter each use:1. Visually inspect the valve to make surethere is no debris caught between thevalve body and valve disc.2. If the

21MASTER INTAKE VALVE12. Clean and inspect all components fordamage and/or excessive wear.Replace those components beyondrepair.13. Install a new o-ri

22MASTER INTAKE VALVEMICRO SWITCH REPLACEMENT:If inspection or if troubleshooting indicatesthat replacement is necessary order switchreplacement kit (

23MASTER INTAKE VALVEFigure 9. Micro Switch ReplacementMIV-MGEARBOXMIV-E GEARMOTOR/GEARBOX ASSEMBLYTHRUSTWASHERSHAFTWIRINGHARNESSSWITCHPLATE#10-24 X

24MASTER INTAKE VALVE20. Reinstall the gearbox onto the gearboxadapter by lining up square end of shaftwith square bore in gearbox.21. Apply Loctite #

25MASTER INTAKE VALVEdirections. Check lamp operation anddisc stop position, if necessary back outscrew a small amount until lamp andstop sequence pro

26MASTER INTAKE VALVEWARNING: The relief valve spring isunder pressure and can cause aprojectile hazard. When disassemblingthe relief valve, back reli

27MASTER INTAKE VALVETROUBLESHOOTING6Valve is difficult to open orclose(Electric valve must be manuallyoperated to first open or finally close.Operate

1MASTER INTAKE VALVESAFETY1pumper shall be connected to thepumper(s) and hydrant with a slightdownward bend to avoid kinking whenthe water is turned o

28MASTER INTAKE VALVECheck valve shaft forked end.edges of slot should not besharp, remove sharp edgeswith file or emery cloth.Remove chips or burrs f

29MASTER INTAKE VALVESYMPTOMPROBABLE CAUSEREMEDYAmber lamp stays lit; does notchange to green or red whenvalve is either fully open orclosed(on MIV-E

30MASTER INTAKE VALVEGNITAREPOMUMIXAMEVLAVEKATNIRETSAMEUQROTNEPOOTESOLCOTGNINNUR)m-N11(ni-bl001)m-N11(ni-bl001)m-N3(ni-bl52Table 2. Maximum Operating

31MASTER INTAKE VALVEFigure 12. Manual Valve Wiring DiagramNOTE: Limit switches are shown with the actuatingplungers depressed and the valve in a pa

32MASTER INTAKE VALVEFigure 13. Electric Valve Wiring DiagramNOTE: Limit switches are shown with the actuatingplungers depressed and the valve in a

33MASTER INTAKE VALVE7PARTS LIST1221605715222261817595819565751464848495052473121143435814242325109923245327466262131426835346336374038434441425539533

34MASTER INTAKE VALVEItem Part Number Qty Name Of Part538-1560-00-0 MANUALLY OPERATED MASTER INTAKE VALVE ASSEMBLY (MIV-M)538-1560-20-0 ELECTRIC MOTOR

35MASTER INTAKE VALVEItem Part Number Qty Name Of PartPARTS LIST (Cont’d)26 101-1480-02-0 1 MANUAL OVERRIDE PANEL PLACARD, ELECTRIC MOTOR OPERATEDVALV

36MASTER INTAKE VALVEVALVE DISC REPLACEMENT KIT546-1620-00-0 1 VALVE DISC REPLACEMENT KITConsists of the following items:505-0230-00-0 1 DISC040-1159-

37MASTER INTAKE VALVE8WARRANTYLIMITED WARRANTYEXPRESS WARRANTY. Hale Products Inc. (“Hale”) hereby warrants to the original buyer thatproducts manufac

2MASTER INTAKE VALVECare must be taken when removinggearmotor cover.13. WARNING: When initially charging largediameter hose excessive air will beprese

38MASTER INTAKE VALVE9INSTALLATION DIMENSIONS

39MASTER INTAKE VALVESuction Tube Extension Options

40MASTER INTAKE VALVEHale MIV-E mounting dimensions

41MASTER INTAKE VALVEHale MIV-M mounting dimensions

42MASTER INTAKE VALVEHale MIV-E Bottom Suction Mounting Dimensions(Right Side Front, Left Side Rear Operator)

43MASTER INTAKE VALVEHale MIV-E Bottom Suction Mounting Dimensions(Right Side Rear, Left Side Front Operator)

3MASTER INTAKE VALVEFigure 1. Component Part Identification (Electric Valve)The Hale Master Intake Valve is a NFPAcompliant large diameter intake val

4MASTER INTAKE VALVEThe valve is available configured formanual operation using a panel mountedhandwheel (MIV-M) or for electricoperation using a pane

5MASTER INTAKE VALVEThe surface between the mounting flangesand Hale MIV valve body are sealed usingreliable o-ring seals in grooves machined inthe Ha

6MASTER INTAKE VALVEThe unique design of the Hale Master IntakeValve permits installation in the fire pumpsuction tube behind the pumpcompartment pane

7MASTER INTAKE VALVEsuction tube extension and suction tubemating surfaces.NOTE: Use only7/16-14 UNC X 4-¾ incheslong grade 5 zinc plated steel capscr